APPLICATION |
SUGGESTED
COMPOUND |
TYPE
OF LAP |
REMARKS
|
CRANKSHAFTS
|
Rough Ground Surfaces
|
H150-OF |
Leather-Lined
Lemon Squeezer Type
|
Use heavy pressure -
oscillate lap
|
Smooth Ground Surfaces
|
H240-OF |
Fine Ground Surfaces
|
H320-OF |
High Polishes after above
|
H500--OF |
|
|
Aero, Crankshafts
|
H700-OF |
|
|
CYLINDERS, PISTONS & PLUNGERS
|
Cylinders, Removing:
|
|
|
|
O.0005" ta 0.001" 0.012mm to 0.025mm
|
H150-OF |
1 White Wood
1 Sticks
|
Use on honing
head
|
0.0002" to 0.0005" 0.005mm to 0.012mm
|
H320-OF |
0.0000" to 0.0002" O.OOOmm to 0.005mm
|
H700-OF |
Plungers
|
H240-OF |
Cast Iron (Split)
|
Hand operation
|
Lapping Plungers and Piston to Cylinders
|
H240-OF |
|
|
DIES FOR DRAWING OR SWAGGING PLASTICS ETC.
|
H240-OF |
Whitewood Lead or Leather
|
These operationsfollow the use of abrasive sticks for
shaping and roughing
|
Finishing
|
H500-OF |
Polishing
|
H500-OF
OR
H700--OF |
Med. Hard Felt
|
Soft Rag
|
FLAT SURFACE (ROTARY LAPPING ONE
SIDE)
|
Roughing
|
H240-OF |
Cast Iron
|
Great offset gives
increased lapping action
at expense of finish
|
Semi-finishing
|
H500-OF |
Finishing
|
2A700-OF |
GAUGES (PLUG) Hand Lapping:
|
High Stock Removal
|
H240-OF |
Grey Iron Ring
Cast Iron |
Gauge speed
600 r.p.m.
|
High Finish
|
H500-OF |
Machine Lapping
|
2A700-OF |
|
GAUGES (RING)
|
Small Holes
|
H500--OF |
Expanding
Cast Iron or
Brass
|
Speed
250 r.p.m.
|
Larger Holes
|
H240-OF |
Polishing
|
H700-OF |
THREAD GAUGES
|
10 T.P.I. & Coarser
|
H320-OF |
Cast Iron
or
Brass
|
The lap is threaded to matchthe T.P.I, of the gauge
|
Finer than 10 T.P.I.
|
H500-OF |
Extra Fine Threads
|
H700-OF |
GEARS HARDENED STEEL
|
Fast Cut on Rough Gears
|
Special C Series Compounds
|
|
Consult
Manufacturer
specific
recommendations
|
General Use
|
|
Smooth Finish on
Large Gears
|
H150-OF |
|
or
H240-OF |
, |
Smooth Finish on Small Gears
|
H320-OF |
|
|
H500-OF |
|
|
ROLLERS (FOR PRECIOUS METALS FOILS, GLAZED PAPER
ETC.)
|
Roughing
|
H240-OF |
Split Lead Lap or Lead
Wheels used as if cylindrical grinding
|
Split Lap:- rotate
|
Semi-Finishing
|
H500-OF |
work approx. 600 s.f.r.m.
|
Finishing
|
2A700-OF |
Wheel.- run at max.2000 s.f.r.m.
|
PAINT GRINDING MILL OR RUBBER RECLAIMING MILL
|
Truing
|
Special C
Series Compound
|
Consult Manufacturer for specific
recommendations
|
Grit size dependent on size of parts
|
Stopcocks, lapping-in
|
THREAD CHASERS
|
Roughing
|
H320-OF |
Up to & incl.1/2"
Dia. use copper rod.
|
Lap speed approx.
350 r.p.m.
|
Semi-Finishing
|
H500-OF |
Finishing
|
H700-OF |
Over 1/2" dia. use cast iron rod.
|
VALVES
|
Lapping-in Poppet Type for
aeroplanes, automobiles etc.
|
H500-OF |
|
Use light pressure
|
|
SIDE VALVES, LOCOMOTIVES & BOILERHOUSE
|
|
Roughing (in place of stones)
|
H240-OF |
|
|
Finishing
|
H700-OF |
|
|
ROTARY TYPE VALVES
|
Re-conditioning
|
H240-OF |
|
|
If in bad condition precede with -Valve Grind Paste C360
|
MISC. VALVES (WHISTLE POP ETC. )
|
Lapping-in
|
H240--OF |
|
|
LAPPING BETWEEN REVOLVING CAST IRON DISCS
|
Fast Cut (Matt Finish)
|
H320-OF |
|
Apply sparingly.
During lapping add
a small amount of light oil.
|
Light Cut (Semi-Polish)
|
H500-OF |
|
Limited Cut (Polishing)
|
2A700-OF |
|
POLISHING METAL TO HIGH FINISHES
|
For badly tarnished metals
|
H500-OF |
|
If a rough harsh cloth is used, the abrasive action is
increased; soft flannel will reduce it to a minimum.
|
For mould finishing
|
H500-OF |
Various qualities of cloth use by hand
|
Mould repolishing
|
H700-OF |
|
|
Pci Polishing stained glass
|
H700-OF |
|
|
Moulds (high finishes)
|
2A700-OF |
|
|
Headlight reflectors
|
2A700-OF |
|
|